Metal Spraying

Metal spraying builds up worn or damaged surfaces with a bonded metal coating. Components can then be machined back to specification to restore fit and serviceability.

PRD completes metal spraying using TERODYN 2000, SuperJet-S and a twin arc metal spraying system, as part of repair and restoration work across the Pilbara.

Metal spraying rebuilds worn or damaged areas by applying a controlled metal coating to a prepared surface. The component is cleaned and keyed so the coating bonds properly, then material is applied in layers to build thickness where it’s needed. PRD uses a powder-fed spray process, allowing build-up to be matched to the repair area. Where required, the restored surface is then machined back to final dimensions.

  • Anti-corrosion protection
  • Restore dimensions on worn components (build-up)
  • Hard chrome replacement alternatives
  • Mining and heavy industry components
  • Marine components and repairs
  • Oil and gas equipment support
  • Shafts, housings and wear areas needing build-up
  • Components suitable for restoration rather than replacement